The Ultimate Guide to Tissue Paper Making Machines: Everything You Need to Know

In the fast-growing tissue manufacturing industry, understanding the machinery behind production is crucial. This guide dives deep into how these systems transform raw materials into soft, high-quality tissue products efficiently and sustainably.

Core Components and Working Principles

A modern tissue paper making machine integrates several key sections: the pulping unit, paper forming section, press part, drying cylinder (Yankee dryer), and creping blade. The process begins with pulp preparation, where fibers are mixed with water to form a slurry. This mixture is then spread onto a moving wire mesh to drain water and form a paper web.

Yankee Dryer and Creping Process

The Yankee dryer, a large steam-heated cylinder, dries the paper web while the creping blade scrapes it off, creating the characteristic soft, bulky texture of tissue paper. Advanced systems optimize temperature and speed for superior product quality and energy efficiency.

Types of Tissue Paper Machines

Machines vary by scale and technology, from compact desktop models for small businesses to high-speed, automated production lines for large mills. Key variations include crescent former machines for premium tissues and twin-wire formers for high-speed manufacturing.

Automation and Smart Controls

Modern equipment features IoT sensors and AI-driven adjustments, enabling real-time monitoring of parameters like basis weight and moisture content. This reduces waste and ensures consistent output, aligning with Industry 4.0 standards.

Frequently Asked Questions

What is the production capacity of a standard tissue paper making machine?

Capacity ranges from 5 tons per day for small units to over 200 tons for industrial systems, depending on raw materials and machine configuration.

How to maintain tissue paper machinery for longevity?

Regular cleaning, lubrication, and inspection of critical parts like the Yankee dryer and creping blades are essential. Implementing predictive maintenance with sensor data can prevent downtime.

Can these machines use recycled materials?

Yes, most modern machines support recycled pulp, with deinking and screening units to ensure fiber quality and final product softness.

Maximize Your Production Efficiency Today

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