The Ultimate Guide to Tissue Machine: Types, Functions, and Maintenance Tips

In the tissue manufacturing industry, tissue machine plays a critical role in producing high-quality tissue paper products. Understanding its components and operation is essential for maximizing efficiency and product quality.

Core Components of Tissue Making Equipment

A standard tissue machine consists of several key sections: the headbox for pulp distribution, the forming section where the web is created, press section for water removal, and the Yankee dryer for final drying and creping. Each component must work in harmony to ensure optimal production output and tissue softness.

Major Types of Tissue Machines

Modern manufacturers utilize various tissue machine configurations to meet different production needs:

Through-Air Dried (TAD) Technology

TAD machines create premium, high-bulk tissue products by using hot air to dry the paper web through a permeable fabric. This technology produces exceptionally soft and absorbent tissues, though it requires higher energy consumption compared to conventional methods.

Conventional Crescent Former Systems

These cost-effective machines use a single fabric to form the tissue sheet between the Yankee dryer and forming roll. They’re ideal for standard-grade tissue production and offer excellent operational efficiency for medium-scale manufacturing facilities.

Essential Maintenance Strategies

Proper maintenance ensures consistent tissue quality and extends equipment lifespan:

Preventive Maintenance Schedule

Implement regular inspections of critical components including doctor blades, felt systems, and drying cylinders. Schedule monthly checks for vibration analysis and quarterly comprehensive reviews of all mechanical systems.

Troubleshooting Common Issues

Address frequent problems like uneven basis weight, sheet breaks, or reduced absorbency promptly. Most issues stem from improper tension control, worn clothing, or inconsistent stock preparation.

Frequently Asked Questions

What’s the average lifespan of a tissue machine?

With proper maintenance, modern tissue machines can operate efficiently for 25-30 years, though major components may require replacement or upgrading during this period.

How much energy does a tissue machine consume?

Energy consumption varies by machine type and production volume, but TAD machines typically use 25-40% more thermal energy than conventional crescent former systems.

Optimize Your Tissue Production Today

Ready to enhance your tissue manufacturing capabilities? Contact our experts for a comprehensive equipment evaluation and discover how modern tissue technology can transform your production line efficiency and product quality.